6 Colour CI Flexo Machine
36" Delux Model
Priemeium Machine - Fully mechanical systems backed by most advanced electronic controles and drives.
Easy operation with maximumum operators luxuary
Ideal for maximum production with high quality out put.
Perfect maintainance of acuracy of
colour registration
The main advantage of CI Flexo machine is the capability to keep
acurate register of diffrent plates (colours) irrespective of the
variation in web tension or speed of the machine. The substrate is
plugged to the main Central Impression drum by a nip roller and all
the impressions are put on the same drum. This isolate the unwinding
web tention from the rest of operation of printing. Wraping of the
substrate around the curved suface of the Central Impression drum
completely eliminate the chance for wringles in extreme thin
substrate. The meshing of every Plate Drum Gears to the Main Drum
Gear directly with out any intermediate eleminates the chance of
back-clash and posible register variation. Even if the web tention,
in unwinding or re winding parts, are varied the acurate regester of
printing colours maintained un changed.
Speedy quering system
The highly conductive Central Impression drum enable the application
of enormous heat directly to the substrates with out harm. This
evoprate the solvent instantly and the speedy quering of the print
enabled. This factor increas the speed of printing machine and high
out put is assured.
Air cooled Stainless Steel Central Drum
Main Central Drum is the heart of the CI Flexo machine. The Drum is
prepared from high quality Stainless Steel. Adequately protected by
its basic structure. Heavy duty steel structure and dynamic balancing
of Centrla Drum & Main Gear make the system move haslessly and
vibration free. The cooling system built in the Drum keep it
adequatly cooled.
Nylon mesh gear protuct the Main Central Gear
from wear & tire
The
gears meshing with the Main Central Gear are made of Nylon to protuct
the Main Gear from ware & tire assuering trouble free function
and very long life.
Easy mounting of Plate Drums
The
mounting system of Plate Drums are designed from the point of view of
operater. Quick change of Plate Drum is assured with out help of any
tools.
Easy Mounting of Anilox Rollers
In CI
Flexo machines the change of Anilox Rollers are invariable depending
on the design properties. Freequent cleaning also is necessary to
keep the quality of jobs. So the mounting of Anilox Rollers are
designed for easy operation handling of Anilox Rollers.
Perfect Chambered Blade System
Chambered
Blade System for ink supply to Anilox Rollers assure uniform and
consistent application of ink on to the Anilox Roller and thereby
perfect impression is obtained. The carefull angel setting guarentee
the long life for the Doctor-Blade and anilox Roller as well as the
optimum level of ink supply. Our Chambered Blade System is designed
to keep up international standards in application.
Innovative Ink Tank
Our R&D
department came up with a unique Ink Tank which is attached to the
Chambered Blade System. It helps very easy handling of ink. Enclosed
Ink Tank and Chambered Blade System minise the use of solvent for
the ink and keeping consistancy in viscosity and colour. It reduce
the sovent consemtion to 1/3 when compare to open tray ink
application.
Safety-Chuck for roll loading
The
application of Safety-Chuck sytem to unwinding and rewinding system
enable smooth tool free work for roll changing. The roll changing
operation is reduced to less than three minutes by the use of
inovative Safety-Chuck sytem
Carefree Auto Web alaignment
The use
of Hydro-Pneumatic Automatic Web Aligner make the feeding system
trouble free in operation of web management. Initial wastage of
materials on roll changing is completely eliminated.
Quick roll
changing system
The use
of Safety-Chuck sytem and spare feeding shaft enable the feeding
system trouble free and quick. The roll changing time is considerably
reduced to less than three minutes. The production is enhanced
considerably.
User friendly Controle Panel
Controle
Panel is the main tool of operater and so the controle panel is
designed from the operator's point of view. Necessary motor drive
controls, temperature controles, speed contoles, etc. are properly
arranged. Necessary switches and pilot-lams are provided for trouble
free operation. Necessary digital dispays are provided for easy
status finding.
Compact Design
The total machine is
compactly designed for minimum space and optimum performance.
Silent Operation
Carefull
emloyment of nylon gears make the gear system silent and smooth with
out compromising any quality of the machine in operation or out put.
It assure long durability and minimum tire. Minimised use of gears
in in-feeding and out-feeding systems reduces the chances for sound.
The use
of double suction silent blowers for quering system also contribute
to the silent operation of the machine
Ceramic Heating System
The use
of ceramic heaters, fully insulated, enable the curing system very
efficiant. The radiation and convection system of heat exchage is
very efficiantly emloyed. The ample air flow ensure speedy
evaporation of solvent and consistency in temperature. Digtal
Temperature Controles ensure acuracy of temperature through out the
operation. Blowers and heaters are automatically deployed and shut
down eleminating the possible neglect of operaters and thereby
considerable saving is achieved.
Protective Safety Systems
All necessary protective systems are installed on mechanical side as
well as electrical side. All the gear systems are protectively
covered. Moving parts are safely installed. All necessary protective
devices are installed in electrical systems. Emergency switches,
exigency shut down etc. Are provided in diffrent parts of the
machine.
Substrate Reversing System
By the use of this system the substrate is carried from printing
unite after 3rd printing station to a cross bar system where the
substrate is twilted to reverse side. Then it is guaided back to the
4th printing unit and the rest printing units print on the other
side. Thus both sides can be printed simonlteniously, both side three
colours each
.
General Specifications
1
|
Web Width
|
900 mm (36”)
|
2
|
Number of prining units
|
Six
|
3
|
Printing method
|
Central Impression Flexogric system
|
4
|
Unwinding
|
Shaft unwinding with Safty-Chuck System
|
5
|
Rewinding
|
Shaft unwinding with Safty-Chuck System
|
6
|
Drive
|
Syncronized two drive system
|
7
|
Quering of print
|
Hot air blow system
1. Around the main Central Impression drum.
2. Inside the over head quering chamber
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Electrical Specifications
1
|
Main Drive
|
5 HP 3 phase motor with VFD controle
|
1 No.
|
3.750 KW
|
2
|
Rewinder Drive
|
3 HP 3 phase motor with VFD controle
|
1 No.
|
2.250 KW
|
3
|
Blowers
|
0.6 HP double sucction centrifugal blower
|
3 Nos.
|
1.350 KW
|
4
|
Web Alaigner Drive
|
1 HP 3 phase motor
|
1 No.
|
0.750 KW
|
5
|
Ceramic Heaters
|
1 KW each
|
18 Nos.
|
18.000 KW
|
6
|
Air Heaters
|
1 KW each
|
6 Nos.
|
6.000 KW
|
7
|
Flourecent TubeLights
|
40 W each
|
3 Nos.
|
0.120 KW
|
8
|
LED Lights
|
7 W each
|
6 Nos.
|
0.042 KW
|
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Diamentions
(Aproximate)
Floor Length
|
9 Meters
|
Floor Width
|
3 Meters
|
Hight
|
3 Meters
|
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Stand Accessories
1
Chrom Anilox Rollers 300
LPI
6 Nos.
2 Plate Rollers Print length – 5
sets
30 Nos.
3 Unwinding shaft with 2 cone & 1 Core Jack 1 Set.
4 Rewinding shaft with 2 cone & 1 Core Jack 1 Set.
5 Standard
tools
1 Set.
Optional Attachments
1. Ceramic Anilox
Rollers
1. Automatic Colour
Registration Controle
2. Web Viewing System
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